Foundry Shop
Hardness Tester
At Acme Cast, the hardness tester is an indispensable tool for ensuring the quality of every batch of castings. By precisely measuring the hardness of materials, it helps identify any inconsistencies or defects, ensuring the durability and reliability of the final products. With inspections conducted for every batch, Acme Cast maintains stringent quality standards, fostering trust and confidence among its clients in the reliability of their castings.
Ferro Lab
At Acme Cast, the Ferro Lab instant carbon-silicon and metal analyzer plays a vital role in maintaining quality standards. By swiftly analyzing carbon, silicon, and other metal content, it ensures precise alloy compositions, critical for casting integrity. With inspections conducted for every batch, Acme Cast guarantees consistent quality and performance, earning trust from clients in their castings' reliability.
Sand Testing Equipments
At Acme Cast, sand testing equipment is essential for maintaining casting quality. By analyzing properties like grain size, moisture content, and permeability, it ensures optimal molding sand consistency. Inspections for every batch guarantee consistent quality, enhancing the durability and precision of Acme Cast's products, and instilling confidence in their reliability among clients.
Workshop
Vernier calipers
Micrometers (both outside and inside)
Height gauges
Depth gauges
Dial indicators
Bore gauges
Coordinate measuring machines (CMM)
Surface roughness testers
Optical comparators
Gauge blocks
Thread gauges
Profile projectors
Laser alignment systems
Ultrasonic thickness gauges
Hardness testers
At Acme Cast, we are committed to delivering superior quality products to our clients. Alongside our cutting-edge CNC, VMC, HMC, and VTL machines, we employ robust quality assurance processes to maintain excellence throughout our operations. Here's how we ensure precision and quality
Quality Management Systems (QMS)
Our adherence to QMS standards like ISO 9001 ensures standardized processes, documentation, and continuous improvement efforts across our workshop.
First Article Inspection (FAI)
We conduct thorough inspections of the first piece produced to verify compliance with all requirements before proceeding with mass production.
Process Capability Studies
Through rigorous evaluation, we determine the capability of each machine and process to meet specified tolerances and requirements, ensuring consistent quality output.
Tool Management
We implement a robust tool management system to ensure proper tool selection, calibration, and maintenance, directly impacting machining accuracy and quality.
Preventive Maintenance
Regular maintenance schedules for machines, tools, and equipment minimize downtime, prevent unexpected failures, and ensure consistent performance.
Operator Training and Certification
Our comprehensive training programs empower operators with in-depth knowledge of machine operation, tooling, quality standards, and safety protocols.
Root Cause Analysis (RCA)
We utilize RCA techniques to identify and address the root causes of quality issues, leading to corrective actions and process improvements.
Supplier Quality Management
Stringent evaluation and quality control measures for incoming materials and components ensure they meet our specified standards.
5S Methodology
We maintain a clean, organized, and efficient workplace using 5S principles, promoting a conducive environment for quality production.
Failure Mode and Effects Analysis (FMEA)
Proactive identification of potential failure modes, assessment of their impact on product quality, and development of mitigation strategies ensure robust quality assurance.
Continuous Improvement (CI)
We foster a culture of continuous improvement, encouraging our employees to suggest and implement changes to optimize processes and enhance quality.
